Milling tools with cutting inserts
PFERD ALUMASTER High Speed Disc 2"
The innovative ALUMASTER High Speed Disc is a unique product with an extremely high stock removal rate. It is ideal for processing aluminum as it does not generate hazardous or explosive dust. It consists of specially developed tungsten carbide cutting inserts, which are fixed to the High Speed Disc. Special disc for processing aluminum alloys. With its uniquely designed arbor, it can be used both on angle grinders (mounting dia. 3/8") and on straight grinders and flexible shaft drives. It is ideal for working on hard-to-reach areas and delicate components. Guards are not necessary due to the disc diameter of 2". High Speed Disc ALUMASTER HSD-R 2" including pre-mounted tungsten carbide cutting inserts, hexalobular socket key, and plastic box.Special featuresDoes not generate hazardous or explosive aluminum dust.Does not require a dust extraction system.Cost-effective and eco-friendly alternative to grinding wheels and flap discs of comparable weight.Innovative and powerful milling tool designed for maximum safety, extreme durability, and ease of use.Specially developed, turnable, and replaceable tungsten carbide cutting inserts.Exceptionally high stock removal rate.Recommendations for useThe ALUMASTER has been designed primarily for use on aluminum, wrought aluminum alloys, and cast aluminum. It can also machine non-ferrous metals that have a relatively low strength, and it can machine fiber-reinforced plastics. Check this for the specific application on a case-by-case basis.Do not push the disc deep into a workpiece. The milling disc is not a cutting tool.Do not exert unnecessarily high forces on the angle grinder. The ALUMASTER High Speed Disc already works with low forces.When machining workpiece edges, cut along the edge, never across the edge.Do not decelerate the disc while it is touching the workpiece. The cutting inserts may break.Safety notesThe flange nut must be tightened with the appropriate tool, such as a face pin wrench. Clamping systems which are designed to be tightened without the use of an additional tool, i.e. which are tightened by hand, should not be used.Tighten the mounting bolts of the cutting inserts using a torque spanner with a tightening torque of 4 Nm. The part number for the 4 Nm torque spanner is 20135.Loose cutting inserts may break during use. Regularly check to make sure they are attached securely.Workpiece materialsAluminumBrassCopperSoft aluminium alloysTough aluminium alloysZincApplicationsMillingMilling outRoot seam processingSurface workWork on weld seamsWork on fillet weldsCompatible power toolsAngle grinderCordless angle grinderRobotStationary machines
PFERD ALUMASTER High Speed Disc 2" with HICOAT® Inserts
The innovative High Speed Disc ALUMASTER is a unique tool with an extremely high stock removal rate. It is ideal for processing aluminum as it does not generate hazardous or explosive dust. The ALUMASTER includes specially developed tungsten carbide cutting inserts fixed to the High Speed Disc. Special disc for processing particularly challenging aluminum alloys. With the specially developed arbor it cannot only be used on angle grinders (mounting dia. 3/8“), but also on straight grinders and flexible shaft drives. The cutting inserts come with a HICOAT® coating. It is highly suitable for working on hard-to-reach areas and delicate components. Due to the disc diameter of 2“, guards are not necessary. High Speed Disc ALUMASTER HSD-R 2" HICOAT® including pre-mounted tungsten carbide cutting inserts, hexalobular socket key, and plastic box.Special featuresDoes not generate hazardous or explosive aluminum dust.Does not require a dust extraction system.Cost-effective and eco-friendly alternative to grinding wheels and flap discs of comparable weight.Innovative and powerful milling tool designed for maximum safety, extreme durability, and ease of use.Specially developed, turnable, and replaceable tungsten carbide cutting inserts.Exceptionally high stock removal rate.Extremely high degree of hardness, very low friction coefficient, very low tendency towards adhesion, improved surface quality, and reduced burr formation, all due to the HICOAT® coatingRecommendations for useThe ALUMASTER has been designed primarily for use on aluminum, wrought aluminum alloys, and cast aluminum. It can also machine non-ferrous metals that have a relatively low strength, and it can machine fiber-reinforced plastics. Check this for the specific application on a case-by-case basis.Do not push the disc deep into a workpiece. The milling disc is not a cutting tool.Do not exert unnecessarily high forces on the angle grinder. The ALUMASTER High Speed Disc already works with low forces.When machining workpiece edges, cut along the edge, never across the edge.Do not decelerate the disc while it is touching the workpiece. The cutting inserts may break.HICOAT® coating allows for use on very complex materials like cast aluminum alloys with 5-10% silicon content, sticky and greasy materials, abrasive cast aluminum alloys with a silicon content over 15%, abrasive materials like fibre-reinforced plastics (FVK), and non-ferrous alloys that are stronger than aluminum (bronze, brass, etc.).Safety notesThe flange nut must be tightened with the appropriate tool, such as a face pin wrench. Clamping systems which are designed to be tightened without the use of an additional tool, i.e. which are tightened by hand, should not be used.Tighten the mounting bolts of the cutting inserts using a torque spanner with a tightening torque of 4 Nm. The part number for the 4 Nm torque spanner is 20135.Loose cutting inserts may break during use. Regularly check to make sure they are attached securely.Workpiece materialsAluminumBrassBronzeCopperFibre-reinforced thermosetting plastics (GRP, CRP)Fibre-reinforced thermosetting plastics (GRP, CRP) with a fibre content > 40 %Fibre-reinforced thermosetting plastics (GRP, CRP) with a fibre content ≤ 40 %Hard aluminium alloysHard non-ferrous metalPlasticsSoft aluminium alloysThermoplasticsTough aluminium alloysZincApplicationsMillingMilling outRoot seam processingSurface workWork on weld seamsWork on fillet weldsCompatible power toolsAngle grinderCordless angle grinderRobotStationary machines
PFERD ALUMASTER High Speed Disc 4-1/2"/5"
The innovative ALUMASTER High Speed Disc is a unique product with an extremely high stock removal rate. It is ideal for processing aluminum as it does not generate hazardous or explosive dust. It consists of specially developed tungsten carbide cutting inserts, which are fixed to the High Speed Disc. Special disc for processing aluminum alloys using an angle grinder. Also designed for peripheral milling and milling out root welds. High Speed Disc ALUMASTER HSD-R 4-1/2"/5" including pre-mounted tungsten carbide cutting inserts, hexalobular socket key, and plastic box.Special featuresDoes not generate hazardous or explosive aluminum dust.Does not require a dust extraction system.Cost-effective and eco-friendly alternative to grinding wheels and flap discs of comparable weight.Innovative and powerful milling tool designed for maximum safety, extreme durability, and ease of use.Specially developed, turnable, and replaceable tungsten carbide cutting inserts.Exceptionally high stock removal rate.Recommendations for useThe ALUMASTER has been designed primarily for use on aluminum, wrought aluminum alloys, and cast aluminum. It can also machine non-ferrous metals that have a relatively low strength, and it can machine fiber-reinforced plastics. Check this for the specific application on a case-by-case basis.Do not push the disc deep into a workpiece. The milling disc is not a cutting tool.Do not exert unnecessarily high forces on the angle grinder. The ALUMASTER High Speed Disc already works with low forces.When machining workpiece edges, cut along the edge, never across the edge.Do not decelerate the disc while it is touching the workpiece. The cutting inserts may break.Safety notesThe flange nut must be tightened with the appropriate tool, such as a face pin wrench. Clamping systems which are designed to be tightened without the use of an additional tool, i.e. which are tightened by hand, should not be used.Tighten the mounting bolts of the cutting inserts using a torque spanner with a tightening torque of 4 Nm. The part number for the 4 Nm torque spanner is 20135.Loose cutting inserts may break during use. Regularly check to make sure they are attached securely.Workpiece materialsAluminumBrassCopperSoft aluminium alloysTough aluminium alloysZincApplicationsMillingMilling outRoot seam processingSurface workWork on weld seamsWork on fillet weldsCompatible power toolsAngle grinderCordless angle grinderRobotStationary machines
PFERD ALUMASTER High Speed Disc 4-1/2"/5" with HICOAT® Inserts
The innovative High Speed Disc ALUMASTER is a unique tool with an extremely high stock removal rate. It is ideal for processing aluminum as it does not generate hazardous or explosive dust. The ALUMASTER includes specially developed tungsten carbide cutting inserts fixed to the High Speed Disc. Special disc for processing aluminum alloys using an angle grinder. Version with HICOAT® coating for processing particularly demanding materials. Also suited to peripheral milling and milling out root seams. HSD-R version for radial applications. High Speed Disc ALUMASTER HSD-R 4-1/2"/5" HICOAT® including pre-mounted tungsten carbide cutting inserts, hexalobular socket key, and plastic box.Special featuresDoes not generate hazardous or explosive aluminum dust.Does not require a dust extraction system.Cost-effective and eco-friendly alternative to grinding wheels and flap discs of comparable weight.Innovative and powerful milling tool designed for maximum safety, extreme durability, and ease of use.Specially developed, turnable, and replaceable tungsten carbide cutting inserts.Exceptionally high stock removal rate.Extremely high degree of hardness, very low friction coefficient, very low tendency towards adhesion, improved surface quality, and reduced burr formation, all due to the HICOAT® coatingRecommendations for useThe ALUMASTER has been designed primarily for use on aluminum, wrought aluminum alloys, and cast aluminum. It can also machine non-ferrous metals that have a relatively low strength, and it can machine fiber-reinforced plastics. Check this for the specific application on a case-by-case basis.Do not push the disc deep into a workpiece. The milling disc is not a cutting tool.Do not exert unnecessarily high forces on the angle grinder. The ALUMASTER High Speed Disc already works with low forces.When machining workpiece edges, cut along the edge, never across the edge.Do not decelerate the disc while it is touching the workpiece. The cutting inserts may break.HICOAT® coating allows for use on very complex materials like cast aluminum alloys with 5-10% silicon content, sticky and greasy materials, abrasive cast aluminum alloys with a silicon content over 15%, abrasive materials like fibre-reinforced plastics (FVK), and non-ferrous alloys that are stronger than aluminum (bronze, brass, etc.).Safety notesThe flange nut must be tightened with the appropriate tool, such as a face pin wrench. Clamping systems which are designed to be tightened without the use of an additional tool, i.e. which are tightened by hand, should not be used.Tighten the mounting bolts of the cutting inserts using a torque spanner with a tightening torque of 4 Nm. The part number for the 4 Nm torque spanner is 20135.Loose cutting inserts may break during use. Regularly check to make sure they are attached securely.Workpiece materialsAluminumBrassBronzeCopperFibre-reinforced thermosetting plastics (GRP, CRP)Fibre-reinforced thermosetting plastics (GRP, CRP) with a fibre content > 40 %Fibre-reinforced thermosetting plastics (GRP, CRP) with a fibre content ≤ 40 %Hard aluminium alloysHard non-ferrous metalPlasticsSoft aluminium alloysThermoplasticsTough aluminium alloysZincApplicationsMillingMilling outRoot seam processingSurface workWork on weld seamsWork on fillet weldsCompatible power toolsAngle grinderCordless angle grinderRobotStationary machines